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Cryogenic Deburring Machine PG-40T
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Cryogenic Deburring Machine PG-40T

Cryogenic Deburring Machine PG-40T

PG-40T high-precision cryogenic rubber deflashing machine, quality-enhancing automated method of cryogenic rubber deflashing process.

Model: PG-40T

External Dimension: 1080(L)×960(W)×1460(H)mm

Weight: 500Kg

Power Supply: AC 380V, 50/60Hz, 3Ph

Electrical Capacity: 4Kw

Wheel Speed: 3000rpm-7200rpm

Cooling Temperature: -130℃- +50℃

Cooling Media: Liquid Nitrogen

Shooting Media: Polycarbonate granule

Barrel Capacity: 40Liter

Effective Capacity: 15Liter

Barrel Speed: 0-25rpm

Wheel Size: 250mm

Operation Mode: Touch Screen Mode

Blasting Speed: 105.7m/s

Productivity: 150-200kg/day

Cryogenic Deburring Machine Model PG-40T

 

Cryogenic deflashing machines are known for its precise quality de-flashed parts with up to 95% performance output without affecting the final part dimension and shape from small O-rings to big molded parts.
These Machines serve the need for Rubber, Metal-Rubber parts, small precision plastic parts and small die-casting parts like Zinc and Magnesium alloy.

  • Single person operation
  • Expertly deflashes parts using cryogenic freezing
  • Separates the sprue and/or waste material from the finished parts
  • Exceptionally fast and automated and safe, improving operational efficiency
  • Provides a pristine quality finish

small cryogenic deflashing machine

Features of New Samll Model PG-40T
A.  Compact Deign to Save Location Space.
B.   Lower LN2 Consumption Due to Smaller Machine Cabinet.
C.   Powerful Blasting Force by Applying A 3.7KW Blasting Motor with A 250mm Diameter Wheel.
D.   Efficient Separation System Suitable for Various Flash Condition.
E.    Higher Processing Efficiency Comparing with Same Size from Other Brands. 
F.    Famous Brands Components for Electrical and Driving System
G.   Affordable Lower Cost.

Working principle of rubber cryogenic deflashing machine

With the decrease of the temperature, rubber/plastic parts enter into hardened, brittle, and crystallized process, its flexibility is gradually lost. It is easily broken by external force when it is under brittle temperature. Flash of the molded products is generally much thinner than finished product itself, it become brittle earlier than product in the low temperature. Cryogenic deflashing machine applies this principle, works in the time range when flash is brittle while products still keeps its flexibility, hit the flashes by high speed projected special plastic media, clear out the brittle burr. The flashes can be easily removed, and the product is not damaged.

 

Functions of rubber cryogenic deflashing machine 

Our rubber cryogenic deflashing machine is widely used in removing the flashed of small rubber and plastic parts like O-rings, gaskets and other molded parts.

With the cryogenic processing technology, the flashes are firstly freeze and then shot down the high-speed projection media (Polycarbonate blast). The surface quality of molded rubber and plastic rubber parts can be improved greatly.

 

Applications of rubber cryogenic deflashing machine 

A. O rings, irregular rubber parts with different material and sizes.

B. Micro electronic product parts

C. Precision elastomeric parts

D. Precision injection moulding plastic parts

E. R & D part runs

F. Die casting products, like zinc aluminum, magnesium alloy

 

Company profile

NANJING PEGE TECHNO MACHINE CO., LTD is a leading quality and customer-oriented manufacturer and supplier who is specialized in providing rubber and plastic industry machines. Rubber sector machines focus on deburring and cutting include cryogenic de-flashing machine, spin trim de-flashing machine as well as rubber strip or gasket cutting machine. Plastic sector machines focus on material precision feeding include the Gravimetric Loss-in-weight feeders and its affiliated system including uploading and supplementary system. 

Cryogenic Deflashing Machine aims at realizing faster quality production cycle with least rejection on those parts including rubber molded, plastic injection molded and die-casting components' flashes removal process. 

Professional Rubber deflashing machine, Rubber Deflashing machine supplier in China, O-ring Deflasing machine supplier in China, Deflashing machine supplier in China, Liquid Nitrogen Cryogenic Deflashing machine supplier in China

 

Pege's Frozen Shot Cryogenic Deflashing Machine Features

■ Suitable for various material, structure and size of rubber, plastic, die-casting components.

■ Greater productivity, large output in short time.

■ Higher precision and much less labor dependence.

■ Space Saving thanks to compact machine frame design.

■ Low Nitrogen Usage Thanks to Thick Insulation Material and Small Cabinet Size.

■ Auto Media Circulation System without Compressed Air or  Low Media Consumption.

■ Powerful Blasting Engine(Max7.5KW) with Larger Blast Wheel Diameter(Max 350mm).

■ Components built inside the machine, less contact with air, less moisture or blocking.

■ Safety Interlocks.

 

■ Simple and Very Low maintenance.

 

Factory and Workshop

We have professional production workers and process, are determine to produce best product for the customer all over the world. 

 

  

 

Packing and Transportation

The machine produced by Nanjing Pege is well packed by plywood carton suitable for long distance sea transportation to ensure machine safety and performance.

We can help customer to arrange the transportation by the terms of FOB, CIF with land or sea transportation methods according to the request from the customer.

 

 

cryogenic deburring machine pg-40t

cryogenic deflasher

FAQs on cryogenic deflashing machine or the technology

1. How does cryogenic de-burring process work?

Cryogenic deflashing is a process for removing flash from molded rubber parts. We use liquid nitrogen, high-speed rotation and shot blasted plastic media in varying combinations to remove the flash in a highly precise, economical and expedient manner.

Parts that have thin flash can be quickly and thoroughly cryogenically deflashed. This process is exceptionally good at removing the inner dimensional and complex flash that cannot be removed by any other method.

2.  What is main composition of a cryogenic deflashing machine?

A typical cryogenic deflashing machine consists of a stainless-steel cabinet insulated with dense polyurethane foam. Located inside the cabinet are the blast motor, the liquid nitrogen nozzle, and the opening for the throw wheel. Under the chamber there is a vibrator for separation. And electrical controls including inverter, PLC, relays to control the blasting motor and gear motor. Besides, a barrel with a gear box to swing or tumbling is also important for nitrogen deflashing.

 

3.  What are main benefits of cryogenic deburring?

High efficiency: The machine can replace about 60-80 worker to removing the flashes.

High precision: It can remove small and hardened flashes which cannot be removed by handworkers and improve precision of the products.

Low cost: It also has a feature of lower cost comparing with processing the parts by handworkers.

Constant process result comparing with manual deflashing’s unstable trimming result

 

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